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Building a Better Buick, Part I

Performance-Rebuilding a Buick Nailhead
February, 2009
By The Rod & Custom Staff
Photography by Michael Breeding, The Rod & Custom Staff
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We contacted Kanter Auto Products... 
   
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We contacted Kanter Auto Products and ordered a complete rebuild kit for a 401 Buick engine. The kit included pistons, rings, bearings, a camshaft, lifters, rocker arms, springs, pushrods, a timing chain, freeze plugs, and a gasket kit.
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The rocker arms and shafts... 
   
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The rocker arms and shafts were rebuilt by Rocker Arm Specialists and are adjustable for superior fine-tuning. The company does a magnificent job of rebuilding the shafts, and they're delivered ready to bolt on.
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We ordered a new aluminum... 
   
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We ordered a new aluminum water pump from Classic Buicks. It's a very efficient pump. It's lightweight and can be polished for a nice appearance.
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The Kanter Auto Products kit... 
   
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The Kanter Auto Products kit comes complete with a full set of Best gaskets.
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The Kanter Auto Products kit... 
   
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The Kanter Auto Products kit comes with an oil pump rebuilding kit that includes the two rotors and all the gaskets necessary to get the pump working perfectly.
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We also wanted to improve... 
   
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We also wanted to improve the engine's performance and appearance, so we ordered an Offenhauser dual-quad high-rise intake manifold and had it polished by Joe Stubblefield Polishing in Paramount, California.
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Edelbrock 500-cfm carburetors... 
   
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Edelbrock 500-cfm carburetors are going to be used along with a linkage kit and a pair of small air cleaners. These will be used under the O'Brien Truckers finned aluminum air cleaner cover.
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Offenhauser also makes a very... 
   
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Offenhauser also makes a very attractive set of finned aluminum valve covers for the Buick nailhead. These highly polished valve covers look great on the engine, especially when they are detail-painted to match the block.
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In keeping with the '60s appearance... 
   
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In keeping with the '60s appearance of the engine, we ordered a finned aluminum valley cover from Mooneyes that will match the valve covers. It comes in a natural cast finish, so it was taken to Joe Stubblefield Polishing.
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The front pulleys were also... 
   
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The front pulleys were also chrome-plated to improve the engine's appearance. These were done by Astro Plating in Van Nuys, California.
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We contacted O'Brien Truckers... 
   
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We contacted O'Brien Truckers and ordered an 18-inch-long finned aluminum air cleaner and a set of finned aluminum spark plug covers. This Buick engine will really have a nice early '60s appearance.
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We delivered the engine to... 
   
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We delivered the engine to the people at Jim Grubbs Motorsports in Valencia, California, where they started by hot-tanking and inspecting the block. When they determined it was in good condition, they began the boring process. This machine bored the engine just slightly under the desired 0.030 overbore.
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When the boring ws completed,... 
   
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When the boring ws completed, the cylinders were honed to the exact specifications for the pistons.
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It's always advisable to deck... 
   
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It's always advisable to deck the block to ensure a flat mating surface for the heads. Because of the Buick intake manifold design, only a minimal amount of material should be removed.
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The heads were also machined... 
   
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The heads were also machined for a flat mating surface. Again, care should be taken to remove only enough material for a flat surface.
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The heads were completely... 
   
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The heads were completely rebuilt, including the installation of new valve guides and bronze inserts.
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The bronze inserts were machined... 
   
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The bronze inserts were machined for the new valves and oil seals. This photo also shows that the nailhead engines are equipped with large square intake ports for good fuel flow. The runners are short for good fuel velocity.
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Any time you rebuild a pre-'70... 
   
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Any time you rebuild a pre-'70 engine of any type, it's always a good idea to install hardened exhaust valve seats. Here we see Jim Grubbs Motorsports installing the hardened seat.
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The seats were machined to... 
   
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The seats were machined to the correct angle with this machine, then finished off with stones to get a multiple-angle high-performance seat. In this photo, you can see how close the valves are, so it's almost impossible to increase the valve size of the engine. Buick uses a 1.94-inch intake valve and a 1.50-inch exhaust valve. Sound familiar, Chevy fans?
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The valves in this engine... 
   
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The valves in this engine were actually in exceptionally good condition, so they only needed some mild resurfacing of the mating surface to be reused.
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Jim Grubbs Motorsports reconditioned... 
   
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Jim Grubbs Motorsports reconditioned the rods and resized them. A small amount of material is removed from the cap, then they are machined for the exact tolerances needed.
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After the rods have been reconditioned,... 
   
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After the rods have been reconditioned, the engine can be balanced. The rods are weighed to find the lightest one, then the other rods will have to be machined to match its weight.
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Here the piston-side of the... 
   
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Here the piston-side of the rod is being weighed. When weight is removed from the rod, it will be removed from either end of the rod as needed so all of the rods match end to end.
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The pistons are also weighed... 
   
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The pistons are also weighed to find the lightest one. When it's found, the pistons are machined to match that weight. There are small pads inside the pistons where weight can be removed.
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Since it would be impossible... 
   
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Since it would be impossible to balance the crank with the rods and pistons attached, bob weights are installed on the crank that match the weight of two pistons, two rods, two wristpins, two rings, and two bearings per journal. With the bob weights, the harmonic balancer, and the flexplate attached, the crank is spun on a computer balancer to find where the unit is out of balance. Weight will be removed where necessary to get the crank into perfect balance.
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Now it's time to install the... 
   
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Now it's time to install the piston on the rod. The assembly is laid out and checked to make sure the piston and rod are correctly positioned before they are assembled.
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Piston assembly requires a... 
   
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Piston assembly requires a special machine that heats the end of the rod to expand the journal to the point where the piston pin will slide right through. The rod end is heated, then removed, and the pin is forced through with the tool shown. When the rod cools down, the pin becomes stationary in the piston.
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The final part of the machining... 
   
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The final part of the machining process is head assembly. Here we see the springs being installed on the valves. The Kanter kit came with new keepers. In the second installment, we will tackle the assembly of the engine.
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If you look closely inside... 
   
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If you look closely inside this cam journal, you will see a groove. Buick cams use a snap ring to keep the cam in place, and if you try to pull the cam out without removing the ring, you will probably ruin the cam and the block. The rear cam plug will have to be removed to gain access to the ring.
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Another problem you can run... 
   
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Another problem you can run into is that there is a hidden hole behind the rear block plug. Both have to be plugged, or you will have no oil pressure.
Astro Plating and Polishing
15236 Erin St.
Van Nuys
CA  91411
Kanter Auto
76 Monroe St.
Boonton
NJ  7005
Classic Buicks Inc.
4632 Riverside Dr.
Chino
CA  91710
Memory Lane
Sun Valley
CA

www.oldautoparts.com
Edelbrock Corporation
Torrance
CA
310/781-2222

310/781-2222
Mooneyes
www.mooneyes.com
Jim Grubbs Motorsports
Valencia
CA  91355

661/257-0101
Offenhauser Sales Corporation
P.O. Box 32218
Los Angeles
CA  90032
Joe Stubblefield Polishing
Paramount
CA
Rocker Arm Specialists
19841 Hirsch Ct.
Anderson
CA  96007

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