Rod & Custom Homepage Rod & Custom
Get Adobe Flash player

1957 Chevrolet Project Part XIV: The Finished Product

In Less Than a Year We Took This Chevy From Derelict to Driver
From the February, 2009 issue of Rod & Custom
By The Rod & Custom Staff
Photography by The Rod & Custom Staff
P37754 Image Large
P37755 Image Large
P37756 Image Large
P37759 Image Large
When we purchased the '57,... 
   
  read full caption
P37759 Image Large
When we purchased the '57, it was assembled with an assortment of body parts from different '57 Chevys. The difficult parts to find, such as the upper chrome trim with flappers and window molding, were still intact. The inside molding was also there. The bumpers and side trim were history, but the trim is available from aftermarket suppliers. The bumpers can be found at swap meets.
P37760 Image Large
Andrews Powder Coating media... 
   
  read full caption
P37760 Image Large
Andrews Powder Coating media blasted the car down to bare metal. Fortunately, what we saw was what we got--there were no hidden surprises.
P37761 Image Large
Our friend who talked us into... 
   
  read full caption
P37761 Image Large
Our friend who talked us into buying the '57 had an extra frame that we could assemble and modify. This frame was the boxed tube style that was stronger and lighter than the C-style frame. We started by having the frame media blasted, then we installed the front motor mounts from Mike McGaughy's Classic Chevy.
P37762 Image Large
We also installed the rear... 
   
  read full caption
P37762 Image Large
We also installed the rear trans mount from Mike McGaughy's Classic Chevy. Both the front and rear mounts can be bolted in, making it easy for anyone to assemble, or the parts can be welded on for extra strength. We opted to weld them.
P37763 Image Large
The frame was painted with... 
   
  read full caption
P37763 Image Large
The frame was painted with PPG Black Deltron urethane for a shiny finish. We also rebuilt the front suspension with new parts from Performance Suspension Technology. Eaton Detroit Springs' Rod Ride springs were used with 2-inch lower coils in the front and 2-inch lower leaf springs in the rear.
P37764 Image Large
The original drum stoppers... 
   
  read full caption
P37764 Image Large
The original drum stoppers were replaced by disc brakes and dropped spindles from Master Power Brakes. The rotors and calipers are late-model GM-style, and work great.
P37765 Image Large
Here we are installing the... 
   
  read full caption
P37765 Image Large
Here we are installing the '69 Road Runner 3.23:1 Positraction rearend on the Eaton Detroit Springs. With these new springs, the car will sit 2 inches lower in the rear.
P37766 Image Large
The chassis was finished with... 
   
  read full caption
P37766 Image Large
The chassis was finished with the installation of American Racing Torq-Thrust five-spoke wheels running BFGoodrich tires. The American wheels give the car a timeless hot rod appearance.
P37767 Image Large
We have go-power and stopping... 
   
  read full caption
P37767 Image Large
We have go-power and stopping power--all we needed was power steering to make it perfect. Mulling Steering Gears solved that problem for us with a complete kit that includes the power steering box, pump, lines, and brackets. Only one of the steering box brackets has to be welded on--the rest of the brackets are bolt-ons.
P37768 Image Large
An ample amount of bodywork... 
   
  read full caption
P37768 Image Large
An ample amount of bodywork was needed to get the Chevy straight. We spent plenty of time massaging the panels, and when we felt they were perfect, the car was painted Tahitian Turquoise with platinum pearl using PPG basecoat/clearcoat. In this photo, you can see that the car is still sitting on the original frame.
P37769 Image Large
While the bodywork and paint... 
   
  read full caption
P37769 Image Large
While the bodywork and paint was being done, the new chassis was completed. In this photo, we are mounting the freshly painted body on the new frame.
P37770 Image Large
We mounted the body on the... 
   
  read full caption
P37770 Image Large
We mounted the body on the frame using special mounting bolts from Totally Stainless and rubber pads from C.A.R.S. Inc. The next step is installing the front sheetmetal followed by the trim. All of the sheetmetal parts were also installed with bolt kits from Totally Stainless.
P37771 Image Large
Looking at the '57 from the... 
   
  read full caption
P37771 Image Large
Looking at the '57 from the rear, you can see the new aluminum panels and stainless trim that we got from C.A.R.S. Inc. The company also supplied the taillight lenses. The taillights are rechromed originals. The stainless fin trim pieces are also originals that we polished on a buffer from The Eastwood Company.
P37772 Image Large
C.A.R.S. Inc. also supplied... 
   
  read full caption
P37772 Image Large
C.A.R.S. Inc. also supplied all of the side stainless and the lower trim molding. The door handles are rechromed originals.
P37773 Image Large
Since the first big cruise... 
   
  read full caption
P37773 Image Large
Since the first big cruise for the '57 was going to be Americruise, we wanted windshield wipers that would work. The original cable units weren't very good, so we upgraded the car with a complete system from Pacific Western Design. As you can see, they utilize the stock positioning and trim bezels, and they are two-speed wipers.
P37774 Image Large
We purchased a nice set of... 
   
  read full caption
P37774 Image Large
We purchased a nice set of '57 bumpers and an original grille bar at a swap meet, but C.A.R.S. Inc. supplied the new grille, rubber bumpers, headlight bezels, grille bar lenses, Chevy logo, and side louvers.
P37775 Image Large
Cooling was a big consideration... 
   
  read full caption
P37775 Image Large
Cooling was a big consideration when this car was built, because we knew we would be traveling through the desert in the middle of summer. We equipped the car with a Be Cool aluminum radiator designed to cool a big-block, and a Scott fan. The air conditioning condenser is a Vintage Air unit.
P37776 Image Large
Looking from the inside of... 
   
  read full caption
P37776 Image Large
Looking from the inside of the engine compartment, you will see a 17-inch mechanical fan and a shroud from Vintage Air. The torture test for the system was the Baker grade coming out of Las Vegas. It was 117 degrees on the world's tallest thermometer, we were climbing the grade at 70 mph with the air conditioning on, and the engine temperature was 205 degrees.
P37777 Image Large
This view of the interior... 
   
  read full caption
P37777 Image Large
This view of the interior shows several of the items we equipped the car with, including the B&M shifter that is hooked to the B&M Turbo 350 trans, the Vintage Air heat and air conditioning system, the Lokar pedals, and the Custom Auto Sound stereo system. The inside dash trim was also from C.A.R.S. Inc.
P37778 Image Large
The stock dash bezel was upgraded... 
   
  read full caption
P37778 Image Large
The stock dash bezel was upgraded with Dakota Digital gauges in blue to match the car. The bezel was repainted, the stainless trim was polished, and the trim rings and small light bezels were chrome-plated.
P37779 Image Large
We were able to find a set... 
   
  read full caption
P37779 Image Large
We were able to find a set of original seats, which are pretty rare, so we decided to reupholster the '57 with a reproduction Bel Air interior from C.A.R.S. Inc. in turquoise and black. The carpets are also turquoise. As a safety precaution, we added seatbelts front and rear.
P37780 Image Large
The rear seat is also original... 
   
  read full caption
P37780 Image Large
The rear seat is also original and features the C.A.R.S. Inc. Bel Air interior. Juliano's supplied the seatbelts.
P37781 Image Large
A Grant steering wheel was... 
   
  read full caption
P37781 Image Large
A Grant steering wheel was adapted to the ididit tilt steering column. We started with a light gray wheel and dyed the leather rim turquoise to match the upholstery.
P37782 Image Large
We ordered extra carpet and... 
   
  read full caption
P37782 Image Large
We ordered extra carpet and vinyl upholstery from C.A.R.S. Inc. so we could reupholster the trunk. Mike Ambrose interiors did the work and added a panel at the back with a pair of doors for storage. You can also see the Custom Auto Radio CD changer located in the panel.
P37783 Image Large
The '57 ran great on Americruise,... 
   
  read full caption
P37783 Image Large
The '57 ran great on Americruise, but it would have been nice to have an overdrive unit, so when we got back we decided to install one from Gear Vendors. The switch to control the overdrive unit from manual to automatic was attached to the Vintage Air outlet.
P37784 Image Large
From underneath you can see... 
   
  read full caption
P37784 Image Large
From underneath you can see how the Gear Vendors unit mounts to the end of the transmission. Installation of the overdrive took less than a day, and it really makes a difference. At freeway cruising speed it dropped the rpm from 3,000 to 2,000! In the manual setting, your three-speed automatic can be turned into a six-speed.
American Racing Custom Wheels
19067 S. Reyes St.
Rancho Dominguez
CA  90221
Mike Ambrose Upholstery
8525 Havenhurst Ave.
North Hills
CA  91343
Andrews Powder Coating
9410 De Soto Ave., Unit E
Chatsworth
CA  91311
Mullins Steering Gears
Lake Havasu City
AZ
B&M Automotive
9152 Independence Ave.
Chatsworth
CA  91311
O.E.M. Glass
P.O. Box 362
Bloomington
IL  61702
BFGoodrich
(877) 788-8899

www.BFGoodrich.com
PPG Industries Inc.
19699 Progress Dr.
Strongsville
OH  44136
(440) 572-2800
Be Cool
310 Woodside Ave.
Dept. SC
Essexville
MI  48732
Pacific Western Design
P.O. Box 16465
Seattle
WA  98116
C.A.R.S. Inc.
3215 Recker Hwy.
Winter Haven
FL  33880
(863) 299-3134
Painless Wiring
9505 Santa Paula Dr.
Fort Worth
TX  76116

www.painlesswiring.com
Classic Chevy International
www.classicchevy.com
Performance Distributors
Memphis
TN
901/396-5782

performancedistributors.com
Custom Autosound
808 W. Vermont Ave
Anaheim
CA  92805
Performance Suspension Technology Inc.
P.O. Box 396
Montville
NJ
Dakota Digital
605-332-6513

www.dakotadigital.com
Scosche Industries
Dept. 5.0
1550 Pacific Ave.
Oxnard, CA 93033

www.scosche.com
Eaton Detroit Springs Inc.
1555 Michigan Ave.
Detroit
MI  48216
Specialty Power Windows
2087 Collier Rd.
Forsyth
GA  31029
(800) 634-9801
Gear Vendors
800/999-9555

gearvendors.com
The Eastwood Company
263 Shoemaker Rd.
Pottstown
PA  19464
800/544-5118

www.eastwood.com
Grant Products Totally Stainless
800-767-4781

www.totallystainless.com
Lokar Performance Products Vintage Air
18865 Goll St., Dept. CHP
San Antonio
TX  78266
(800) 862-6658

www.vintageair.com
Master Power Brakes
254-1 Rolling Hills, Rd.
Mooresville
NC
704/664-8866
Ididit

Discuss in Our Forums

Related Hot Rod Articles

1957 Chevrolet Project Part IV: Power Steering
Part IV of the 1957 Chevrolet Project involves the installation of power steering, see it here at... more
1957 Chevrolet Project Part I: Front End
Come see part I of Rod & Custom Magazine's 1957 Chevrolet Project as it upgrades to a completely... more
1957 Chevrolet Project Part III: Rearend Modifications
Check out Rod & Custom Magazine for part III of the 1957 Chevrolet Project as its rearend receives... more
1957 Chevrolet Project Part V: Antisway Bars
Check out the installation of antisway bars in Part V of Rod & Custom Magazine's 1957 Chevrolet... more

More Related Content