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Stage II hub-to-hub Front Suspension - Fatman Fabrications - Fleetline Fix

IFS Upgrade Kit And Problem Solving
By Tim Bernsau
Stage Ii Hub To Hub Front Suspension
Stage Ii Hub To Hub Front Suspension
When we got to the shop, the... 
   
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Stage Ii Hub To Hub Front Suspension
When we got to the shop, the components from the Fatman Stage II hub-to-hub frontend kit were laid out on the bench, ready to go.
Stage Ii Hub To Hub Front Suspension
A length of angle bar was... 
   
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Stage Ii Hub To Hub Front Suspension
A length of angle bar was temporarily welded across the 'rails to brace the frame, keep everything level, and prevent things from shifting after the frontend was pulled out.
Stage Ii Hub To Hub Front Suspension
The centerline is equally... 
   
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Stage Ii Hub To Hub Front Suspension
The centerline is equally critical when positioning the shock hats on top of the 'rails. The hats must be mounted on the axle centerline as well as at the proper distance left to right.
Stage Ii Hub To Hub Front Suspension
Placed in position on the... 
   
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Stage Ii Hub To Hub Front Suspension
Placed in position on the 'rails, the centerline of the hats was determined and marked (arrow). As you can see, the inside edge of the hat is cut at an angle that positions the hat at a rear downward rake on the frame.
Stage Ii Hub To Hub Front Suspension
A gusseted spacer, included... 
   
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Stage Ii Hub To Hub Front Suspension
A gusseted spacer, included in the kit, was welded to the rear side of the new crossmember at each end and will be used to mount the rearward tube of each lower control arm.
Stage Ii Hub To Hub Front Suspension
A notch needed to be cut into... 
   
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Stage Ii Hub To Hub Front Suspension
A notch needed to be cut into the inside edge of each hat in order for them to fit flush over the framerails. Because 'rail widths vary, the notches are not cut by Fatman.
Stage Ii Hub To Hub Front Suspension
The original crossmember on... 
   
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Stage Ii Hub To Hub Front Suspension
The original crossmember on '49-54 Chevys attaches to mounting brackets (Fatman calls them "V" brackets) located on the outside of the 'rails (one on each side).
Stage Ii Hub To Hub Front Suspension
You can see the notch in the... 
   
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Stage Ii Hub To Hub Front Suspension
You can see the notch in the hat better (arrow) from underneath. Also note the crossmember MIG-welded to the 'rails with the gusseted spacer pointing to the rear.
Stage Ii Hub To Hub Front Suspension
Jake cut triangular 3/16-inch... 
   
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Stage Ii Hub To Hub Front Suspension
Jake cut triangular 3/16-inch metal gussets and welded them to the hat and 'rails to provide additional support.
Stage Ii Hub To Hub Front Suspension
The upper control arms were... 
   
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Stage Ii Hub To Hub Front Suspension
The upper control arms were fastened to the shock towers. The arms were bolted from underneath, with the nuts on top. This setup, along with the slotted mounting holes, allows for easy caster and camber adjustment after everything is assembled.
Stage Ii Hub To Hub Front Suspension
The kit also includes rack-and-pinion... 
   
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Stage Ii Hub To Hub Front Suspension
The kit also includes rack-and-pinion steering, and tie-rod ends. Power steering is available, but a manual system is being installed on the Chevy.
Stage Ii Hub To Hub Front Suspension
Although the hats are angled... 
   
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Stage Ii Hub To Hub Front Suspension
Although the hats are angled from front to back, the side-to-side angle must be kept horizontal. The tubing was removed once the hats were TIG-welded to the 'rails.
Stage Ii Hub To Hub Front Suspension
Standard-height spindles came... 
   
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Stage Ii Hub To Hub Front Suspension
Standard-height spindles came with the package Craig ordered for the Fleetline, but he may swap them for Fatman 2-inch dropped spindles before the project is finished.
Stage Ii Hub To Hub Front Suspension
After much anticipation, it... 
   
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Stage Ii Hub To Hub Front Suspension
After much anticipation, it was time to assemble and install the lower tubular A-arms. The shock mounting plate and urethane spring support was added to the lower arms.
Stage Ii Hub To Hub Front Suspension
With the tires remounted,... 
   
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Stage Ii Hub To Hub Front Suspension
With the tires remounted, it gives you an idea of what the final result looks like.
Craig Chaffers CMC Designs Heidt's Hot Rod Shop
Fatman Fabrications
(704) 545-0369

www.fatmanfab.com

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