Miller's 1929 Ford Roadster Pickup - Building the Removable Aluminum Hardtop
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To shape the rear window, Ron has another trick to bevel the metal inward. Start by cutting the desired shape and size for the window out of wood. Use a router to bevel and curve the wood. Use a plasma cutter to cut the window out of aluminum slightly larger than the size of the beveled wood. Place the aluminum sheet over the cut piece of wood and using a hammer, lightly tap and shape the metal to match the form of the wood. Always start at one end and work toward the other ensuring a smooth bend. View Related Article
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