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Ford Wishbone Suspension Shackles

Bones To Bars

Building A Triangulated Four-Bar With The Look Of Split 'Bones
September, 2009
By Tim Bernsau
Ford Wishbone Suspension Position
If there's one thing hot rodders have, it's a lot of options. Which options you choose depends a lot on your priorities. Are looks more important than comfort? Is performance more important than budget?

Ford Wishbone Suspension Bushings
These Ford wishbones are on... 
   
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Ford Wishbone Suspension Bushings
These Ford wishbones are on the way to being transformed into upper and lower four-bars for the roadster, using the accompanying tie rod ends, sleeves, bungs, and bushings, plus some fabricated sheetmetal brackets. The '36 rear 'bones will become the lower bars and the shorter '35-41 front 'bones (on the right) will become the upper bars.
Ford Wishbone Suspension Upper Arms
Here, the smaller-diameter... 
   
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Ford Wishbone Suspension Upper Arms
Here, the smaller-diameter 'bones, which will be the upper arms, have already been cut to fit. The tapered end (left) will be bracketed to the frame and pivot on a urethane tie rod end from SO-CAL Speed Shop (shown on the left). The other end will be bracketed to the rear axle and pivot on a urethane bushing in a steel sleeve (on the right).
Ford Wishbone Suspension Axle End
Troy Ladd drilled the axle... 
   
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Ford Wishbone Suspension Axle End
Troy Ladd drilled the axle end of the upper arms for the steel sleeve that will hold the bushing.
Ford Wishbone Suspension Sleeve
Instead of leaving a portion... 
   
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Ford Wishbone Suspension Sleeve
Instead of leaving a portion of the upper arm extending beyond the sleeve, he instead chose to cut the arm right at the sleeve for a cleaner look.
Ford Wishbone Suspension Bracket
Brackets were fabricated from... 
   
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Ford Wishbone Suspension Bracket
Brackets were fabricated from 1/8-inch cold rolled plate to hold the forward end of the upper arms to the boxed framerails. The bracket is tack welded here, but will later be welded, of course. The tie rod ends with urethane bushings are more contemporary looking than the overall theme of the roadster, but they will be invisible after the body is dropped onto the frame.
Ford Wishbone Suspension Housing
A smaller pair of tabs was... 
   
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Ford Wishbone Suspension Housing
A smaller pair of tabs was built, also from 1/8-inch plate, to mount the upper arms to the rear axle, just to the outside of the third member housing. These arms are fastened with a bolt, and will be plenty strong to handle the longitudinal force. Note the section of 2-inch square tubing stuck between the axle and the C-notch in the frame (arrow). These were used on each side to establish the proper ride height and pinion angle while Ryan accurately located the upper and lower arms. The mounting tabs at the front and rear of these upper arms were sized to keep the front and rear pivot points horizontal (and the arms parallel to the ground) at ride height.

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