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Building The Astra Coupe - The Creation Of Jay Everett's Astra Coupe

Building Astra Coupe Steel Pipes
Paul Koonz (left) fabricated... 
   
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Building Astra Coupe Steel Pipes
Paul Koonz (left) fabricated the chassis primarily from 2 3/8-inch-OD, 5/32-inch-wall mild-steel tubing. Though it would've probably created problems in the long run, Jay's idea to use the chassis as plumbing for the rear-mounted radiator was rather ingenious.
Building Astra Coupe Body Construction
The body's construction largely... 
   
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Building Astra Coupe Body Construction
The body's construction largely follows wartime aircraft practice. Jay first made an armature out of thin-wall steel tubing in the profile that matched his drawings. Using it as a buck, Jack Sutton and Dennis Powers rolled the aluminum panels on an English wheel. Note that Jay designed the body with production-car front and rear windows. Though the side glass is his own shape, he spliced together bits of convertible window channel to create the frames.
Building Astra Coupe Rear Passenger Side
The panel crowns were low,... 
   
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Building Astra Coupe Rear Passenger Side
The panel crowns were low, the lines were rather straight, and compound curves were minimal, but Jay Everett's first attempt at building a car--much less a car from scratch--was more than respectable. Though an unnamed panel of Detroit designers panned it, fellow designer and occasional magazine celebrity Ocee Ritch rightfully gave Jay the credit he was due.
Building Astra Coupe Badge
Building Astra Coupe Dash
The mahogany dash that Jay... 
   
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Building Astra Coupe Dash
The mahogany dash that Jay carved for his car transitioned into the doors. The steering wheel is definitely '52 Cadillac. Though it's impossible to divine the exact source of the column, the third pedal in the car from day one suggests as if Jay intended to run a manual transmission.
Building Astra Coupe Trunk
Proving that Jay really did... 
   
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Building Astra Coupe Trunk
Proving that Jay really did try the rear-mounted radiator, he showed the design to Dean Moon, who relayed the idea in the February '54 Hop Up and Motor Life article. Bear in mind that while the car debuted about the same time as this article printed, Jay hadn't even plumbed the radiator.
Building Astra Coupe Headlight
When Jay initially completed... 
   
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Building Astra Coupe Headlight
When Jay initially completed the car, he created the egg-crate grilles welding together strips of 16-gauge steel. He heat-bent pieces of heavy-wall steel tubing to create the rounded bumperettes that flank those grilles. This rear shot shows the original taillight shape and location.
Building Astra Coupe Taillight
In his original tail design,... 
   
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Building Astra Coupe Taillight
In his original tail design, Jay incorporated a round taillight within the upper part of each flat-stock grille side. As was the case in the front, a set of tubular nerf bars mirrored the fender arch. Jay made the tombstone-shaped taillight/reverse light combo from acrylic sheet, reportedly his favored material throughout his career.
Building Astra Coupe Front Passenger Side
The restyle that Jay gave... 
   
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Building Astra Coupe Front Passenger Side
The restyle that Jay gave the car changed more than the car's shape; it changed its attitude. Though the car remained largely the same behind the wheelwells, the new nose shape defined its new personality as a sports-type car. Rather than compromise the shark-like nose with a grille opening, Jay created a scoop below it that fed air to the radiator.
Building Astra Coupe Left Headlight
Jay bobbed the headlight doors... 
   
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Building Astra Coupe Left Headlight
Jay bobbed the headlight doors but preserved their profile. The lower edges returned to create mini grilles of sorts inboard each headlight. Jay later created small nerf bars that replaced the bullets protruding from the grilles as seen here.
Building Astra Coupe Tilt Nose
We generally take such designs... 
   
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Building Astra Coupe Tilt Nose
We generally take such designs for granted today, but the tilt-nose design Jay created was radical if not unique in 1952. Though we have proof of the nose tilting then, printed photos of the engine do not exist.

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